For metal workers who need to easily and reliably gouge and cut metal up to 38 mm (1-1/2″), Powermax® is a line of seven portable, professional-grade plasma systems that are designed for maximum productivity. Unlike other metal removal methods or competitive plasma brands, industry-leading Powermax systems allow customers to tackle any job by offering the most extensive manual and automated metal cutting and gouging capabilities.
Benefits of Hypertherm Powermax
Cut metal quickly and cleanly
Plasma is created when gas is ionized by electrical energy. In Powermax systems, its intense heat (up to 22,000° C) is used to melt metal. Compressed air or nitrogen blows the molten metal away, leaving a clean edge that’s ready to weld in most cases.
Cut or gouge any electrically conductive metal
Whether in a shop, factory, at home, or in the field, Powermax systems cut and gouge all metal types and forms. Most Powermax models are available with a hand or machine torch exactly tailored to your application.
Powermax advantages:
- Most advanced, robust and reliable plasma systems in its class
- State-of-the-art consumable and cartridge technology delivers faster speeds and better cut quality to help you get more done in less time
- Automatic setup, simple controls and a stable plasma arc make Powermax systems easy to operate, even for beginners
- Long consumable and cartridge life plus fast cut speeds lower your cutting and gouging costs
Powermax system requirements:
- AC power source (fixed or generator)
- Compressed air – shop air, portable air compressor, or bottled air (nitrogen is often used for stainless steel) – no explosive oxyfuel (excluding Powermax30 AIR system)
- Safety equipment – including shaded glasses or face shield, gloves, protective clothing
- Proper ventilation
 Hypertherm Powermax65 SYNC® plasma cutter |
 Hypertherm Powermax85 SYNC® plasma cutter |
 Hypertherm Powermax105 SYNC® plasma cutter |
|
|---|---|---|---|
| Key specifications | |||
| Supported applications | Drag cutting
Fine feature cutting Flush cutting Max control gouging Max removal gouging Mechanized cutting |
Drag cutting
Fine feature cutting Flush cutting Max control gouging Max removal gouging Mechanized cutting |
Drag cutting
Fine feature cutting Flush cutting Max control gouging Max removal gouging Mechanized cutting |
| Cut processes | Plasma – conventional air | Plasma – conventional air | Plasma – conventional air |
| Output amperage range | 20–65 A | 25–85 A | 30–105 A |
| Recommended cut capacity | 20 mm (3/4″) | 25 mm (1″) | 32 mm (1-1/4″) |
| Severance cut capacity | 32 mm (1-1/4″) | 38 mm (1-1/2″) | 50 mm (2″) |
| Mechanized pierce capacity | 16 mm (5/8″) | 20 mm (3/4″) | 22 mm (7/8″) |
| ISO 9013 cut range | 5 | 5 | 5 |
| Input voltage(s) | CSA 200–480 V, 1-PH, 50/60 Hz
CSA 200–600 V, 3-PH, 50/60 Hz CE/CCC 380–400 V, 3-PH, 50/60 Hz |
CSA 200–480 V, 1-PH, 50/60 Hz
CSA 200–600 V, 3-PH, 50/60 Hz CE/CCC 380–400 V, 3-PH, 50/60 Hz |
CSA 200–600 V, 3-PH, 50/60 Hz
CE 230–400 V, 3-PH, 50/60 Hz CE/CCC 380–400 V, 3-PH, 50/60 Hz |
| kW output | 9 | 12.2 | 16.8 |
| Duty cycle at max current* | 50% | 60% | 80% |
| Process/shield gas options | Air, N2, F5 | Air, N2, F5 | Air, N2, F5 |
| Torch style options | Hand torches
Machine torches Robotic torches |
Hand torches
Machine torches Robotic torches |
Hand torches
Machine torches Robotic torches |
| Product width | 233 mm (9.2″) | 233 mm (9.2″) | 274 mm (10.8″) |
| Product height | 430 mm (17″) | 430 mm (17″) | 508 mm (20.0″) |
| Product depth | 483 mm (19″) | 483 mm (19″) | 592 mm (23.3″) |
| Approximate weight without torch and leads | 29 kg (61 lb.)** | 32 kg (67 lb.)** | 45.3 kg (95 lb.)** |
Hypertherm Torches and consumables
SmartSYNC torches
SmartSYNC torches feature RFID capability that when coupled with a Hypertherm cartridge will communicate with a Powermax SYNC system to automatically set the amperage and process on the power supply. Available in handheld, mechanized and robotic torch configurations.
| Hand torches | Machine torches | Robotic/Mini | ||||
|---|---|---|---|---|---|---|
| 75° | 15° | 180° | 180° | 90° | 45° | |
| 4.5 m (15′) | 059733 | |||||
| 7.6 m (25′) | 059726 | 059723 | 059719 | 059734 | 059731 | 059729 |
| 10.7 m (35′) | 059720 | |||||
| 15.2 m (50′) | 059727 | 059724 | 059721 | 059735 | 059732 | 059730 |
| 22.8 m (75′) | 059728 | 059725 | 059722 | 059767 | 059766 | |
Hypertherm cartridges
The Hypertherm cartridge consumable platform is a revolutionary change to standard air plasma consumables. Each single-piece cartridge is optimized by process and amperage to ensure performance while dramatically simplifying the parts needed to cut or gouge with plasma.
Hypertherm cartridges for Powermax systems are manufactured to uphold our high standards for quality and reliability. As part of the manufacturing process, we test-fire each cartridge to ensure proper assembly and function. As a result, there may be burn marks on the tip of the cartridge. This is normal and not a sign of damage.
